Category Archives: Interesting

Multiple buttons on one pin with an Arduino

Here is a circuit that allows you to use five buttons; up, down, left, right and select, on one analogue pin with the Arduino. It is a adaptation of one used on this LCD shield manufactured by DF Robot. I have used a 10K pull-up resistor and added a 100nF capacitor to help with debounce. The downside is that this can only detect one button press at a time, the button with the lowest resistor value is returned, and the output varies when different voltages are used to power it requiring an update to your software.

In this post I am looking to explore the effect of the existing resistor values, and how to choose your own resistors. This kind of circuit is called a multiple voltage divider or voltage ladder where each rung of the ladder, the switches in the diagram above, produces a different output voltage. Pressing one of the buttons on our circuit changes the output to the analogue port from 5V to a lower one determined by the number of resistors (R1 to R4) in series before the button, as you go down the ladder the output voltage to the pin increases. Here is a short sketch I used to test the circuit and show the voltage reading for each button:

The results from this are shown in the chart below, for the power I used the regulated 5V and 3.3V outputs on the Ardunio Uno, if you run this set-up yourself you may notice an anomalous reading when you release the button, more about this later. Note that a button press drops the power down to the recorded value, the pin is normally high (5V/3.3V) through the 10K resistor.

Resistance1 at 5v at 3v3
Btn Value Meter reading2 volt reading2 volt
S1 none 0 0V 0 0V
S2 330Ω 334Ω 31 0.15V 19 0.10V
S3 950Ω 964Ω 88 0.43V 57 0.29V
S4 1950Ω 1948Ω 166 0.81V 108 0.53V
S5 5250Ω 5270Ω 352 1.72V 230 1.14V
1: Total value of the resistors in series at the button. 2: this is an average, the actual reading can vary.

There are two columns for the resistance, the value marked on the resistors and the multimeter reading. It is best to use 1% tolerance resistors for this circuit to reduce the chances of the readings drifting close to the next. A good spread of output voltages ensures accurate switching.

All this works very well, but what to do if you wish to add more buttons, or have different output voltages? Looking at the circuit, each button can be seen as a voltage divider, such as shown in the diagram on the left. Where R1 is the 10K pull-up resistor and R2 is the sum of the resistors for the button being pressed.

With this simplified model we can calculate any missing value, but for now there are a couple of things to do; calculate the output voltage for the given input voltage and resistance and more usefully for us, work out a value for R2 to give us the desired output voltage.

Calculating the Output Voltage

Using Switch 2 in our existing circuit for example, with 5 volt power:

    \[ Vout = Vin \times \frac{R_2}{R_1 + R_2} \hspace{15 mm}with\ numbers:\hspace{4 mm} 5 \times \frac{330}{10,000 + 330} = 0.16V \]

And again with Switch 4. This has three resistors in series so the value for R2 in the voltage divider is: 330R + 620R + 1K = 1950 ohm:

    \[5 \times \frac{1,950}{10,000 + 1,950} = 0.82V \]

its rather satisfying when your calculations closely agree with the real world readings.

Setting the output Voltage

So, lets try working out some resistors based on the following specification: powered at 5V with five buttons, each 0.20V apart; S1: 0V, S2: 0.20V, S3: 0.40V etc. We know the input voltage, output voltage, and resistor R1, but not R2, here is the formula for finding the resistance of R2:

    \[ R_2 = Vout \times \frac{R_1}{Vin - Vout} \]

    \[ S2: 0.20 \times \frac{10,000}{5 - 0.20} = 417\X\Omega \hspace{5 mm} S3: 0.40 \times \frac{10,000}{5 - 0.40} = 870\X\Omega \hspace{5 mm} S4: 0.60 \times \frac{10,000}{5 - 0.60} = 1364\X\Omega \hspace{5 mm} S5: 0.80 \times \frac{10,000}{5 - 0.80} = 1905\X\Omega\]

These values show the resistance required for each switch and to find the resistor the previous resistance value needs to be deducted. As these values probably won’t be in the E24 Standard Value range and won’t be available in the shops I have the nearest available value in the Standard Resistor column:

Btn Resistance Resistor Standard
Resistor
S1 none
S2 417Ω 417Ω R1: 390Ω
S3 870Ω 453Ω R2: 430Ω
S4 1364Ω 494Ω R3: 560Ω1
S5 1905Ω 541Ω R4: 560Ω
1: actually the nearest is 510Ω, but 560Ω was the closest I had

Obviously, we will need to get this onto breadboard for testing.

Using the same sketch as before I re-ran the tests with the new resistor values, the results are shown below; I have also included an Expected column to show the calculated voltage using the method shown earlier.

at 5v at 3v3
btn Resistor Resistance expected reading volt expected reading volt
S1 none 0 0V 0 0V
S2 R1 390Ω 390Ω 0.19V 39 0.19V 0.12V 25 0.12V
S3 R2 430Ω 820Ω 0.38V 76 0.37V 0.25V 50 0.25V
S4 R3 560Ω 1380Ω 0.61V 122 0.60V 0.40V 81 0.40V
S5 R4 560Ω 1940Ω 0.81V 165 0.81V 0.53V 108 0.53V

That, to me, looks close enough to the 0.20V separation at 5V specified to provide some stable hardware. Here is a short sketch to demonstrate the use of analogue buttons, it returns a number corresponding to the button pressed. When you release a button its resistance changes momentarily to give the Arduino a false reading, to fix this I have added de-bounce functionality to this program:

With this substitution on R3, changing the desired 510 ohm resistor for a 560 ohm, It may be interesting to see what kind of tolerance range we may be able to use. So, for the 0.60V output the optimal resistor would be 494 ohm but we only have Standard Resistor values available and to find the resistance value for our calculation to find the output voltage we need to add 820 ohm (R1 + R2) to R3:

Resistor Resistance Volts
430Ω 1250Ω 0.5556V
470Ω 1290Ω 0.5713V
510Ω 1330Ω 0.5869V
560Ω 1380Ω 0.6063V
620Ω 14400Ω 0.6294V

Clearly, using four decimal places shows is that a 510 ohm resistor is rounded up to 0.60V, while the 560 ohm rounds up to 0.61V, so for our purposes both are suitable. The other resistors will be outside the specification.

Finding the Power Consumption

We also need to look at how much power our circuit is consuming, this is for two reasons: to ensure that our resistors are properly rated and that the power supply can supply enough power. The Ardunio Uno provides a regulated supply of 20mA at 5V and 50mA at 3.3V. The calculation is done with Ohms law:

    \[ I = \frac{V}{R} \]

So, in the original circuit the shortest path to ground is through Switch 1 and the 10K resistor:

    \[\frac{5}{10,000} = 0.0005A \times 1000 = 0.5mA \]

a very low current, this is the maximum the circuit can use. Optionally, to work out the power use for another button add up all the resistors before the switch, for example in the original circuit Switch 5 comes to: 15250 ohm

    \[\frac{5}{15,250} = 0.00034A \times 1000 = 0.34mA \]

Voltage Divider Calculations

Just to round things off, here are four formulae for finding any resistor and voltage in the divider circuit:

    \[find\ resistor\ value: R_1 = \frac{Vin \times R_2}{Vout}-R_2 \hspace{20 mm} R_2 = Vout \times \frac{R_1}{Vin - Vout}\]

    \[find\ the\ voltage: Vin = \frac{Vout \times (R_1 + R_2)}{R_2} \hspace{20 mm} Vout = Vin \times \frac{R_2}{R_1 + R_2}\]

Links and Sources

Solenoids on the Arduino with MOSFET power

I am needing to control a solenoid from the Arduino to do some high speed water splash photography. The Solenoid works at 12v and draws up to 2.5w when open, obviously a direct connection to the Arduino is out of the question. Looking in my parts bucket I found an FQP30N06L MOSFET and recalled that I’d used these to control a small motor.

The FQP30N06L MOSFET in a TO-220 package,
the heatsink tab is connected to the Drain

The FQP30N06L is a N-Channel MOSFET and can switch up to 60V DC at 32A, this is more than chunky enough for the solenoid. For use with the Arduino it needs to have ‘logic-level’ switching of 5V, looking at the datasheet for the Static Drain-Source On-Resistance – RDS(on) we can see a test condition where VGS=5V (or 4.5V) exists then we know the MOSFET is suitable.

Looking for logic-level volts in the On Characteristics (source: FQP30N06L datasheet)

The Circuit:

  • D1: 1N4002 Diode – provides surge suppression from the solenoid, this protects the MOSFET from inductive voltage ‘kickback’.
  • L1: the Solenoid or motor (a solenoid is just a linear motor)
  • Q1: FQP30N06L MOSFET being used as a switch
  • R1: 220R Resistor – current limiting, see below.
  • R2: 100K Resistor – this keeps the Gate closed when the Arduino output is off/LOW

The resistor R1 is there to protect the Arduino. On a MOSFET when a voltage is first applied to the Gate it can appear as a short to ground, limiting the current will prevent a surge that may cause damage. The Arduino supplies 5V at 40mA on a digital I/O pin.

A MOSFET switches when there is a charge at the Gate, the higher the charge the wider the gate opens and more current can flow through the Source to the Drain. Looking on the datasheet for our MOSFET the Gate Threshold Voltage VGS(th) shows a minimum of 1V and a maximum of 2.5V, this means that below 1V the gate is closed, at 1V the gate is ajar, as the voltage increases the gate opens wider until you reach 2.5V where it is fully open, power can go above this but the gate will not open any further. Going above 20V on the gate VGS will break the MOSFET.

So we need a resistor low enough to fully open the gates, but high enough to prevent the Arduino spluttering. So I chose to limit the current to 20mA and calculated the resistor with Ohms Law:
R = V / I
5V / 20mA = 250R (I used a 220R as that’s the nearest I had, this limits the current to 23mA)

Ground on the Ardunio is shared with the 12V power supply for the solenoid.

Programming

Connect the circuit to your Arduino, the MOFSET’s gate to a digital output and ground. You may want to avoid digital pins 0 and 1 as these are on the serial port and can cause the solenoid to rattle unexpectedly.

Here is the Solenoid equivalent of blink, with the solenoid circuit connected to digital pin 3 it is switched on and off once a second:

Comedy effect can be had by reducing the timings to milliseconds, although keeping that up for too long will probably knacker the solenoid.

Solenoid Control
Solenoid Control

References and Links:

Rotary Encoders in Colour on the i2c Bus

This is a follow-up to my previous writings on the subject of rotary encoders: Rotary Encoders on the i2c Bus. This time I am using the Sparkfun Rotary Encoder – Illuminated (RGB) (Part: COM-10982), this has the same rotary goodness as the SparkFun 12-step rotary encoder but with the addition of three LED’s to provide a whole host of colours on the rotating shaft.

Test Setup

Again I will be using the MCP23017 port expander to add 16 digital I/O ports to the Arduino via the i2c bus,  the rotary encoder part operates in the same manner as before and we can use the internal pull-up resistors to reduce the number of components. The LED’s operate with a common anode and the push button also operates on 5v rather than the usual switching to ground.

For my test setup I have connected the rotary encoder to GPA0 and GPA1, the push button to GPA2 and the Red, Green and Blue LED’s to GPA5, GPA4 and GPA3. Note the 10K pull-down resistor on the push button.

My program on the Arduino changes the colours as you rotate the shaft, you will see seven colours, to see more you would need to use PWM to control the LED’s brightness. With the common anode on the LED’s the logic for switching them is inverted, so HIGH = off, LOW = on. You will need the Adafruit MCP23017 Arduino Library.

Links

Can a Pi Raspberry?

The Raspberry Pi is a small computer, and as such an obvious but important question occurred to me, and despite Google, I was unable to find an answer. So using science, LEGO, a balloon, and a compressed air supply I set out to discover if the Raspberry Pi could indeed blow a raspberry.

To embark on this scientific discovery, first, I needed to be able to control a motor, for this I built a dual relay board that can be switched using a couple of the Pi’s GPIO pins:

LEGO PF Motor Controller v3
LEGO PF Motor Controller v3

Here is the circuit diagram:
LEGO PF Motor Controller v3 - Circuit
LEGO PF Motor Controller v3 – Circuit

And the Python source code:

To which I connected a large LEGO PF motor. This is used to switch the pneumatic valves via a clutch cog and a large cog. I used a 9v power supply for this, but a PF Battery box can be used, cut an PF extension lead in half, use the light grey side for the motor, and the dark grey end to connect to the battery box. My compressed air supply operates at 2bar / 30 psi, it was built to work with LEGO pneumatics, I found that anything much above that pressure would cause the pipes to pop off the connectors.

Pi Raspberry Switch
Pi Raspberry Switch

Obviously I needed something that would make a sound. For this, a balloon (the sausage type), a small pop bottle, and some more LEGO were suffice. The air is injected into the bottle trough a couple of holes at the rear.
Pi Raspberry Balloon
Pi Raspberry Balloon

I would like to say thanks to the people on the Raspberry Pi forum for their advice on the electronics: http://www.raspberrypi.org/phpBB3/ and further reading about LEGO PF motors can be found here: http://www.philohome.com/pf/pf.htm, and the raspberry http://en.wikipedia.org/wiki/Blowing_a_raspberry